Production Capabilities and Tolerances

Material thickness: 0.005" to 0.080"
Maximum form area: 29" x 48" x 7" draw
Materials: R-PET, PLA, HIPS, HMWPE, PVC, PP, XLPP and Barrier films for Pharmaceutical applications, anti-static, and other thermoformable materials. Most offered in clear or colours as well as virgin or recycled grades, including 100% post consumer PET (recycled pop bottles).
Multi-layer cutting: (i.e. cutouts to feel the product in a package).
Match metal punching for very accurate, angel-hair free cutting. This also enables us to cut contours or curved surfaces.
Parts for automatic feed applications, with heat seal tooling for most commonly used sealing machines. When we supply both tooling and blisters, we guarantee feed-ability.
Parts for radio frequency, sonic, UV gluing and most other tamper proofing methods.
Embossing for recycle logos or marketing features.
Printed part (via distortion printing or "Contour Printing") prior to forming and trimming (registering print). Available in most materials.
Sub assembly such as labelling and unique trimming operations.
Standard tolerances of 0.010" form, 0.015" cut size, 0.030" cut registration.
Plug assisted forming allowing material to be pushed into areas requiring additional strength or enabling the material thickness to be reduced, decreasing your part cost.
In-house CAD-CAM, prototyping and production tools.

Material thickness: 0.020" to 0.500"
Maximum form area: 52" x 120" x 36" draw
Materials: ABS, HIPS, PE, HMWPE, PP, Acrylics, PVC, PET and others. Most offered in clear or coloured, virgin or recycled grades, weather or heat resistant, and flame retardant capabilities. Some materials are available in chemical resistance form.
Trimming: via 5 axis CNC router, 110 ton press die cutting, and other off line techniques.
Plug assisted forming allowing material to be pushed into areas requiring additional strength or enabling the material thickness to be reduced, decreasing your part cost.
Post forming assembly operations.